VIBRATORY FURNACE CHARGER/VIBRATING TABLE
Our assortment of vibrating equipments also includes Furnace Charger, which provides an effective solution to high labor cost and risk faced by furnace operators during foundries, melting shops and others. Available in customized options, our vibratory furnace charger is manufactured using high grade raw material.
VIBRATORY FURNACE CHARGER/VIBRATING TABLE
We offer Vibratory furnace charger (VFC) in various capacities. A Self bottom opening bucket is provided to charge the vibratory charger. This bucket will carry the charge material of required ratio, directly from the stock yard and place it on the charger structure. The bottom opening door arrangement will automatically open when it placed on the feeder structure and the Raw material falls in the vibratory trough. The raw material will then moves to the furnace when it operates. The advantage of this vibratory furnace charger is that the charge floor is neat and clean. No man power required to charge the furnace. The vibratory charging system is equipped with a variable drive PLC and control panel that helps to charge the raw material to the furnace gradually or bulk. Our VCF (vibratory furnace charger) has been appreciated for its functionality and its ability to reduce charging time and hence enable to enhance:
1) VIBRATORY FURNACE CHARGER
Vibratory Furnace Chargers are a cost effective method of increasing productivity and quality of melt. The Furnace Charger consists of Storage Hopper with Vibrating feeder mounted on a mobile Trolley which moves to and fro between scrap yard and the furnace
The metallic components like scrap, bales, pig iron and foundry retains are stored in the hopper. The hopper shape is specially designed to enable bulky and irregular scrap pieces to be extracted without problem. Vibratory furnace charger is effective solutions to problems such as high labour cost, hazards operators faced in foundries, melting shops etc.
The Furnace Charger consist of charging car and comprises of a discharge chute with Vibrating Feeder for the metallic components and the Hopper all mounted on a travelling motorized trolley.
The discharge snout is inclined and forms a rounded trough to discharge material uniformly over the width. The feeders are driven by Unbalance Motors.
2) VIBRATORY CHARGER FOR OPEN DOGHOUSE
DESCRIPTION
The MATECH vibratory batch charger is a solid and reliable charger for cold batch into side or end-fired furnaces. The charger can therefore be used at regenerative, recuperative or oxy-fuel furnaces with a lateral or frontal open doghouse.
The operating principle is to feed the batch into the doghouse via a vibratory chute and push it onto the glass surface into the furnace via a water-cooled paddle. The end piece of the vibrating chute is made of heat resistant steel and is exchangeable.
FEATURES
- Reduction of the amount of dust by batch piles
- Reduction of heat loss due to thermal heat shield
- Durability due to stable construction, utilization of high quality components and excellent workmanship
- Increased melting rate by means of melting of smaller portions of mixture and uniform distribution via swing gear
Related products
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VIBRATORY EQUIPMENTS
CIRCULAR VIBRATORY SCREEN
Circular Vibrating Screen : combines the characteristics of the vibrating and rotary screens. Both are compact independent machines carrying out high precision mechanical separation processes, according to particle size, and applying the effective technique of multi plane inertial vibration.
Working principle : It was based on the vertical vibration motor as vibration source. There are two eccentric hammers on the Vertical vibration motor. Can produce horizontal, vertical, slope of three dimensional movement. Because of its special
vibration form, material movement and amplitude can be adjusted to meet different process of requirements. -
VIBRATORY EQUIPMENTS
VIBRATORY SCREEN
The Matech Circular Vibrating Screen is widely used for grading and screening materials in the fields of minerals, quarry, building materials, etc. Our vibrating screen has multi-layers and its screen size is various, it can screen out many kind of materials with different sizes.
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VIBRATORY EQUIPMENTS
VIBRATORY CONVEYORS & TWO WAY VIBRATING CONVEYOR
Two-way vibratory feeders or conveyors have substantial applications in a variety of fields. One typical
application is in foundry operations. For example, castings may be delivered to the feeder or conveyor at a
location intermediate its ends and then the feeder or conveyor energized to feed the castings to one end or the
other depending upon where it is desired to locate the casting.
Chemicals – Conveying of scrap plastic pellets of fiberglass in reprocessing system, conveying and scalping
foreign matter from chemicals at bag dump stations.
Food – Conveying of multiple ingredients for blending while conveying. Transfer of bulk ingredients from weight
hopper to mixer, conveying freeze-dried of spray dried food product of storage area.
Foundry – Conveying sand in primary and sand processing system, conveying small casting from shake out
areas, conveying scrap to charging area.
Automotive – Parts conveying in blanking and punching operations. Conveying parts to plating operation, flux
conveying in automatic welding machines.
Concrete – Conveying dry ingredients (cement, sand, gravel) to weigh batch hoppers. Distribution of steel
reinforcing particles in concrete batching and mixing operations.
Steel- Mill scale conveying units under strip and bar operations. -
VIBRATORY EQUIPMENTS
MOTORISED BIN ACTIVATOR
The Bin Activator is a device of tapered conical shape that, due to vibration, facilitates material flow from hoppers or silos. It consists of a seamless carbon or stainless steel cone manufactured on a sheet metal lathe, a seamless SINT engineering polymer seal with integrated upper and lower flange, suspensions for connection with the silo cone, as well as one or two electric motovibrators.
Type: Mining Hopper
Hopper Diameter: 400-2000mm
Diameter of matched silo: 200-2000mm
Application: military and chemical industry, machinery and metallurgy, ceramics, grain and food, plastic industry, wood, building materials, environmental protection and agriculture, etc. -
VIBRATORY EQUIPMENTS
Electro Drive Vibrating Feeder Unit
Matech vibrating feeders with electromagnetic drive are used for bin extraction and for conveying of bulk material. Especially favourable for dosing, applications include feeding of weigh bins, or weigh feeders, or steady and smooth feeding for downstream equipment. The vibrating feeders are manufactured in a welded design, driven by an Matech electromagnetic drive.
Advantages
- infinite variable feed rate with constant volume
- automatic cut off of bin discharge at standstill
- low electric power consumption
- no electric losses
- high feed rate
- maintenance free – no rotating parts
- minimized wear
